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High Pressure Die Casting : Aluminium & Zinc

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High Pressure Die Casting provides the shortest route from molten metal to completed component.

The high pressure die casting process involves injecting molten metal (whether it be aluminium or zinc die casting) into a hardened tool steel mould and allowing it to solidify under pressure before ejection.

The high pressure die casting process allows:

  • Fast
  • Precise
  • Cost effective production of aluminium or zinc die castings

Meeting the needs of hi-tech industries where product appearance and dimensional tolerances are critical but volumes are not always large.

MRT have high pressure die casting machines with locking forces of between 220 and 530 tonnes. All have microprocessor control and the latest include computerised real-time shot control, automatic ladling and die-spray, and automatic casting extraction and cooling.

Tool & Casting Design
Our expertise can help you optimise designs, eliminating elements which add unnecessary costs. Thus we provide the benefits of automated production without high-cost tooling. Innovative press trimming tool design can also help to reduce finishing costs.

Small Quantities? - No Problem!
MRT have optimised their tooling preparation and set-up operations to make the process more accessible to customers who require only small quantities of aluminium or zinc castings, but whose applications would benefit from the excellent dimensional and cosmetic properties of pressure die casting.

So, MRT can provide the complete service, whether you require a batch of 10 or 10,000. Please contact us below for more information.

High Pressure Die Casting Contact Form

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CAPACITY

Pressure Die castings up to 4.5 kilos in all suitable Aluminium & Zinc Alloys.

Principal Aluminium Alloys:
LM2, LM6, LM24, LM25

Principal Zinc Alloys:
ZA3, ZA8, ZA12 & ZA27

OUR RESOURCES

5 Pressure Die Casting Cells - Locking Forces from 220 to 530tons.  MRT's foundry includes two state-of-the-art Buhler cells, featuring real-time computerised shot control, and robot ladling and die-spray, and a fully automated Urpe die casting cell.

3 Hydraulic Trimming Presses - Forces from 5 to 15 tons.

In-House Toolroom - Ensuring your tooling is regularly maintained, and problems can be remedied quickly to minimise disruption to production.


OUR RESOURCES

CAPACITY

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