Intelligence – Insight – Ingenuity

CNC Machining

CNC-machining

Skilled TEAM

CNC-Machines

Latest Machines

MRT's extensive, modern, in-house CNC Machining facilities are at the very core of our operations.

In a market where customers require the shortest possible lead times, the benefits of finding a single source who can cast, machine and finish components will slash your lead times and greatly reduce the logistic and management costs of dealing with several subcontractors.

MRT operate the fastest and most versatile machine tools available. Our ongoing investment ensures that the latest technology is employed to minimise production costs and enhance product quality.  We have over 20 CNC machining centres, and CNC turning facilities, with capacity to accept the largest castings we can produce.

We can minimise production cycles in various ways:

Rapid tool changing

Twin pallet loading

Online probing

High-speed rotary tables

Off-line programming 

Although we specialise in CNC machining of die castings produced in our own foundry, we also machine and finish components cast by processes outside our in-house capacity, as well as CNC machining from extrusion and solid.

Jigs and fixtures are made in our own toolroom, where our experience enables us to optimise the relationship of cast and machined dimensions. It also allows us to minimise the delay between production of first off raw castings and production of machined components.

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Our Resources

Our Resources

  • 6 BROTHER TC-32BN-QT CNC Twin Pallet Machining Centres - 40 Tools, Twin Rotary Tables, On-Line Probing, 16,000rpm Spindle, X:550, Y:400, Z:415
  • 3 BROTHER S1000 X1 SPEEDIO CNC Machining Centres - 21 Tools, Rotary Table, On-Line Probing, 16,000rpm Spindle, X:1000, Y:500, Z:300
  • 2 BROTHER TC22B-0 CNC Machining Centres - 18 Tools, Rotary Table, On-Line Probing, 16,000rpm Spindle, X:700, Y:450, Z:410
  • 2 BROTHER S2DN-0 SPEEDIO CNC Machining Centres - 21 Tools, Rotary Table, On-Line Probing, 16,000rpm Spindle, X:700, Y:400, Z:300
  • 3 BROTHER TC32-A CNC Twin Pallet Machining Centres - 26 Tools, Twin Rotary Tables, On-Line Probing, X:450, Y:320, Z:410
  • 3 BROTHER TC22-A CNC Machining Centres - 18 Tools, Rotary Table, On-Line Probing, X:500, Y:400, Z:410
  • 1 HYUNDAI WIA L250SY CNC Turning Centre - Y-axis, C-axis, driven tools and sub-spindle
  • 1 HYUNDAI KIA SKT210SY CNC Turning Centre - Y-axis, C-axis, driven tools and sub-spindle, Hydrafeed automatic bar feeder and parts conveyor
  • 1 HYUNDAI-KIA SKT21LMS CNC Turning Centre - C-axis, driven tools and sub-spindle
  • 1 BRIDGEPORT VMC1000/30 CNC Machining Centre - 30 Tools, Rotary Table, X:1020, Y:510, Z:500

Video

The Process

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    CNC Machining Process Image 2

    MRT design and manufacture high quality jigs and fixtures for workholding.

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    CNC Machining Process Image 4

    Programming is undertaken by our skilled production engineers, both at the machine controls and using offline CAM software.

  • 3
    CNC Machining Process Image 1

    Industry leading CNC machining technology, including rotary tables and pallet loading minimise machining cycle times.

  • 4
    CNC Machining Process Image 3

    Dimensional accuracy is verified utilising 2 CNC co-ordinate measuring machines.

mrt's advantages:

THE FASTEST MACHINE TOOLS IN THE MARKET

MRT's 19 Brother High Speed CNC Machinining Centres are the fastest tools in the industry.  With spindle speeds of up to 16,000rpm and tool changes of less than a second, MRT's machining facilities offer maximum efficiency and competitiveness.

COMPLETE QUALITY ASSURANCE

Quality is carefully controlled at every stage. All critical dimensions are routinely gauged by our skilled production machinists, and checked by our 2 CNC Co-ordinate Measuring Machines.

IN HOUSE TOOLROOM

By producing our own jigs and fixtures MRT can minimse the lead time for introduction of new parts.  We can also optimise workholding to guarantee excellent dimensional accuracy.

IN HOUSE CAD, CAM AND DESIGN EXPERTISE

MRT operate 3 seats of Solidworks, and a seat of SolidCAM, enabling us to work closely with customers' own design teams. 

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Take a look at how we work

Find out more information about MRT Castings and get a taste of our facilities.

Check out our virtual tour and find out how we can work with you on your next project. 

Watch our video here
 

HOW can MRT Castings help you?

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New at MRT

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MRT Castings is delighted to announce the purchase of a new PFO250 fully automated, die casting cell, from Italian manufacturer Colosio.  

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Visit us at stand C195 at the Farnborough Internaltional Exhibition & Conference Centre on 5th, 6th & 7th February 2019.

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Around 6 months ago, we took a hard look at how we use the data we have available to us at MRT Castings. We looked at everything from data being used by machines, data being created by machines all the way through to where data is being left on the cutting room floor and where data can potentially be corrupted or lost through human error.

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